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Technical activities
Designing a mission critical facility involves a significant investment of time and money.
Understandably, you expect a return on that investment, and you have a specific list of requirements you hope to achieve, from improving availability, to enhancing safety, boosting efficiency, and cutting your operational costs.
Through comprehensive commissioning services, Vertiv experts can help guarantee your project delivers the outcomes you expect.
Project Management
Vertiv is a trusted leader in providing data center and telecom infrastructure solutions and technologies to make the future of customer business possible.
Our solutions are backed by one of the largest global service networks, providing turnkey data center project management services that ensure your projects are completed on time and on budget — every time.
Pre-Project Activities
Before Commissioning process start, Project Initiation documents are created and, where applicable, Stakeholders are identified and tracked.
This is meant to ensure all specifications, inclusions and exclusions are clear and well defined from the very beginning.
Level 0 Commissioning: Program and Design
Based on your Owner Project Requirement (OPR), our commissioners will develop clear, concise, and complete Commissioning Specifications and a Commissioning Plan.
The documents clearly and accurately identify all systems to be commissioned and define the scope and schedule for all commissioning activities.
The documents also outline the roles and responsibilities for all parties involved in the process, including the owner, design team, general contractor, subcontractors, and equipment vendors. Vertiv commissioning services team will work closely with your design team to ensure the design of your new system adheres to your OPR document.
We will make sure the design meets your needs before construction begins, saving you time and money and ensuring a greater level of satisfaction with your completed system.
Level One Commissioning – Factory Witness Testing
Vertiv commissioning team will review the factory witness testing (FWT) plan requirements to ensure these conform with the project specifications.
In addition, the commissioning team will witness the testing at the factory to ensure the equipment tested performs per the approved functional performance requirements.
If any issues are discovered during the factory witness testing, these will be documented and tracked to closure, preferably prior to leaving the factory/testing site.
A factory witness testing report will be submitted for each piece of equipment.
Level Two Commissioning – Delivery, QA/QC, Installation Assembly, Field Supervision
This phase of the commissioning is vital to ensure the equipment delivered is not damaged and the equipment meets the requirements per the approved submittal.
Vertiv delivery team procures all specified equipment, ensuring every component is delivered according to schedule, and that all safety and quality standards are met. To maximize project efficiency, equipment and components are consolidated off-site and delivered together just prior to installation.
Vertiv delivery team also coordinates professional equipment assembly and deployment, further improving speed and accuracy of installation.
Professional installation of all Vertiv products and components, along with any specified third-party equipment, is a key element of our service expertise. As a general contractor that is licensed in many states and a company that works with a network of licensed contractors, we employ best practices for both electrical and mechanical installations.
Level Three Commissioning – Start-Up and Site Acceptance Test
To prevent potentially costly problems upon start-up, we verify and document that equipment is installed and started up per the manufacturer’s recommendations and industry accepted standards.
The commissioning team will also verify that the equipment and systems receive complete operational checks including electrical and mechanical checks before equipment and system start-up.
Our team develops functional checklists and performs functional testing in all operational modes to confirm that each piece of equipment operates per the design requirement.
Our field commissioners witness and document vendor start-up of critical pieces of equipment.
Level Four Commissioning – Functional Performance Testing
Verification through live dynamic testing with design or near design loads applied to the piece of equipment and/or equipment up and down stream, equipment physically close or in the same room.
This test is usually generated by you and/or your agent and commented/accepted by Vertiv.
These processes are witnessed and accepted by you and/or your agent and when approved the equipment can proceed to Level 5.
Level Five Commissioning – Integrated Systems Testing
Once the functional testing is completed, a comprehensive integrated systems test is performed.
This test is considered the most comprehensive test your system will ever receive.
The process verifies integrated functional operation of critical building systems under designed load and under emergency conditions.
Our commissioners will develop an Integrated Systems Test script detailing the testing process for the entire critical system including the electrical and mechanical primary systems, redundant systems, backup systems, emergency and automatic switching systems, and building automation systems (BAS).
Level Six Commissioning – Close Out & Turn-over
At the end of the commissioning process, we will document the entire project in the form of a comprehensive Commissioning Report which include:
A statement that systems have been completed in accordance with the contract documents and that the systems are performing in accordance with the final OPR document;
Identification and discussion of any substitutions, compromises, or variances between the final design intent, contract documents and as-built conditions;
Final completed testing procedures and all supporting data (i.e. screenshots, trending results, PQM results, etc.); Summary of all issues resolved and unresolved and any recommendations for resolution; Lessons learned for use in future commissioning project efforts.